Synthetic turf has gained a lot of popularity over the last few years. This product is being used in a number of industries and situations to provide a quick alternative to natural grass. When it was initially introduced, not many people were enthusiastic about the idea. People still preferred having lawns and sports arenas made of natural grass. However, as natural grass proved to be susceptible to drought and other effects, synthetic grass became a better option. When in need of Artificial Grass Ventura should be visited.
The process of producing synthetic turf begins with mixing white pellets of plastic with green ones. The white pellets form the base material of the final product, while the green pellets add color. The green pellets hold color pigments, UV stabilizers and other additives that define the characteristics and quality of the final product.
The manufacturing equipment is fed with the two different types of pellets where mixing them together is done before they are extruded through steel plates that are perforated. The extrusion is fed into a water trough once it exits the plates. The trough plays the role of a coolant to solidify and cool the mixture of plastics. Later, the solidified strands are pulled through huge pulleys.
The strands are kept away from each other as they are pulled through the pulleys. They are then moved to the following station where rollers are contained. The strands become as thin as real grass by the time the pulling is finished. Spools are then used to hold the strands. Later, different colored strands are woven together on spools to create several synthetic yarns.
Guides are used to maintain the shape of the yarn and to prevent them from slackening. The yarn is then taken to a tufting machine to be hooked through sheeting. As the tufting process continues to happen, the yarns are cut so that they can appear like grass blades. The cutting is done using small knives that are placed underneath the sheeting.
After tufting has been finished, the sheeting is then moved to the coating roller so as to be smeared with adhesive. Adhesive is normally applied at the back of the turf. The adhesive then gets dried by use of both open air and inside an enclosed environment. Hot pins are used to burn small holes into the finished commodity when it exits the drying oven. These holes are used for draining water.
The finished product is subjected to several inspection processes. Inspection is performed to ensure that the product meets the industry standards or the specific application for which it is meant. Part of the inspection confirms the length of the turf fiber and minor trimming. A device that simulates football cleats is then used to confirm the durability of the product.
A lot of modification and transformation has been done to this product over the years. At the moment, the product on the market is the third generation of synthetic turf. This product is designed for durability, performance, and flexibility. Adoption of this product continues to happen in all commercial and residential sectors. Homeowners are increasingly installing this product in their holiday homes and during dry seasons.
The process of producing synthetic turf begins with mixing white pellets of plastic with green ones. The white pellets form the base material of the final product, while the green pellets add color. The green pellets hold color pigments, UV stabilizers and other additives that define the characteristics and quality of the final product.
The manufacturing equipment is fed with the two different types of pellets where mixing them together is done before they are extruded through steel plates that are perforated. The extrusion is fed into a water trough once it exits the plates. The trough plays the role of a coolant to solidify and cool the mixture of plastics. Later, the solidified strands are pulled through huge pulleys.
The strands are kept away from each other as they are pulled through the pulleys. They are then moved to the following station where rollers are contained. The strands become as thin as real grass by the time the pulling is finished. Spools are then used to hold the strands. Later, different colored strands are woven together on spools to create several synthetic yarns.
Guides are used to maintain the shape of the yarn and to prevent them from slackening. The yarn is then taken to a tufting machine to be hooked through sheeting. As the tufting process continues to happen, the yarns are cut so that they can appear like grass blades. The cutting is done using small knives that are placed underneath the sheeting.
After tufting has been finished, the sheeting is then moved to the coating roller so as to be smeared with adhesive. Adhesive is normally applied at the back of the turf. The adhesive then gets dried by use of both open air and inside an enclosed environment. Hot pins are used to burn small holes into the finished commodity when it exits the drying oven. These holes are used for draining water.
The finished product is subjected to several inspection processes. Inspection is performed to ensure that the product meets the industry standards or the specific application for which it is meant. Part of the inspection confirms the length of the turf fiber and minor trimming. A device that simulates football cleats is then used to confirm the durability of the product.
A lot of modification and transformation has been done to this product over the years. At the moment, the product on the market is the third generation of synthetic turf. This product is designed for durability, performance, and flexibility. Adoption of this product continues to happen in all commercial and residential sectors. Homeowners are increasingly installing this product in their holiday homes and during dry seasons.
About the Author:
Get a summary of the things to keep in mind when choosing an artificial grass Ventura installer and more information about an experienced installer at http://www.vcturf.com/products now.
No comments:
Post a Comment