The invention of the tufting process happened in the 1950s, which involves the use of needles to insert fiber filaments into a backing made of fabric. The needles are used in large numbers to make the process go faster. After the insertion process, a polyurethane, polyvinyl chloride and similar flexible adhesives are used for binding the fibers onto the backing. This procedure is widely used in the manufacture of commercial and residential carpets. It also laid the basis for production of artificial grass. When in need of Synthetic Turf Florida should be visited.
Research on artificial turf started in the 1960s under the commissioning of the Ford Foundation. The aim of the foundation was to provide playing space that was year-round to urban children. This step was necessitated after the realization that urban playgrounds were mainly made of asphalt, concrete, and compacted soil thereby rendering them unusable year round. Six years later, in 1966 in Providence the first artificial turf was deployed.
When produced on commercial scale, production of this product goes through a long process. First, all the required ingredients are blended in a hopper. Next, chemicals and dyes are added to hopper so that they can mix with the ingredients. The chemicals are added so that the end product can have its characteristic green color. Also, they protect the final product from damages caused by Ultraviolet rays of the sun.
After proper blending, the mixture is moved into a steel mixer. Here, it is mixed using automated means to ensure that it forms a thick, taffy-like consistency. Tests are done on the mixture to ensure that it has achieved the required consistency. This consistency is then gets fed into an extruding machine. The extruder has one inlet and one outlet. At the outlet, the consistency emerges in the form of long, thin strands of material.
These threads have an even measurement. They are then made to pass into a carding equipment where spanned into loose ropes. The loose rope is then pulled, straightened and woven into a yarn which are in nylon nature. They are then twisted into large reels which are then made into twisted shapes by placing them under heat.
Afterwards the yarn in moved into a tufting machine to create a carpet of fake turf. The resultant carpet is transferred into a dispenser which coats its underside with latex. A secondary backing is then added on top of the latex. These two coats are then placed on a marriage roller which sandwiches and seals them into one component.
The latex must be cured after it has been sealed, and this is done using heat lamps. At this stage, the product is almost finished. The final process involves clipping off any tufts which rise above to make them uniform. The product is then packed and can be shipped to whatever destination it is required for use.
Part of the installation process entails leveling the soil on the site the product is supposed to be installed. This is followed by smoothing of the site by use of a steam roller. Preparation of the site should incorporate drainage system. With proper installation, the product can last for many years. Durability can be improved through occasional maintenance and repair.
Research on artificial turf started in the 1960s under the commissioning of the Ford Foundation. The aim of the foundation was to provide playing space that was year-round to urban children. This step was necessitated after the realization that urban playgrounds were mainly made of asphalt, concrete, and compacted soil thereby rendering them unusable year round. Six years later, in 1966 in Providence the first artificial turf was deployed.
When produced on commercial scale, production of this product goes through a long process. First, all the required ingredients are blended in a hopper. Next, chemicals and dyes are added to hopper so that they can mix with the ingredients. The chemicals are added so that the end product can have its characteristic green color. Also, they protect the final product from damages caused by Ultraviolet rays of the sun.
After proper blending, the mixture is moved into a steel mixer. Here, it is mixed using automated means to ensure that it forms a thick, taffy-like consistency. Tests are done on the mixture to ensure that it has achieved the required consistency. This consistency is then gets fed into an extruding machine. The extruder has one inlet and one outlet. At the outlet, the consistency emerges in the form of long, thin strands of material.
These threads have an even measurement. They are then made to pass into a carding equipment where spanned into loose ropes. The loose rope is then pulled, straightened and woven into a yarn which are in nylon nature. They are then twisted into large reels which are then made into twisted shapes by placing them under heat.
Afterwards the yarn in moved into a tufting machine to create a carpet of fake turf. The resultant carpet is transferred into a dispenser which coats its underside with latex. A secondary backing is then added on top of the latex. These two coats are then placed on a marriage roller which sandwiches and seals them into one component.
The latex must be cured after it has been sealed, and this is done using heat lamps. At this stage, the product is almost finished. The final process involves clipping off any tufts which rise above to make them uniform. The product is then packed and can be shipped to whatever destination it is required for use.
Part of the installation process entails leveling the soil on the site the product is supposed to be installed. This is followed by smoothing of the site by use of a steam roller. Preparation of the site should incorporate drainage system. With proper installation, the product can last for many years. Durability can be improved through occasional maintenance and repair.
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